Build Your Own Kayak Dolly: Easy DIY Transport Guide

Kayaking is an exciting sport that allows you to explore different water bodies and enjoy the outdoors. But getting your fishing kayak to and from the water can be a challenge, especially if you're doing it alone or if the distance is long. One solution to this problem is to get a kayak dolly or wheels. A kayak dolly is a small cart that you can use to transport your pedal fishing kayak from your car to the water without needing roof rack systems. It's a convenient accessory that can make your kayak fishing experience more enjoyable.

But kayak dollies can be quite expensive, and not everyone can afford one. This is especially true for anglers with modular fishing kayaks or lightweight fishing kayaks who want to keep their gear budget-friendly. Luckily, you can make your own kayak dolly or wheels using a few DIY skills and some affordable materials. In this article, we'll guide you through the process of making your own kayak dolly that works perfectly for any sit-on-top fishing kayak, whether it's a traditional model or a modern pedal drive kayak.

Materials Needed

• PVC pipe
• PVC elbows
• PVC tee fittings
• PVC end caps
• PVC glue
• Wheels
• Pool noodles
• Screws
• Bolts
• Washers
• Nuts
• Drill
• Saw
• Measuring tape
• Marker

Step 1: Measure the Length and Width of Your Kayak

The first step in making your own kayak dolly is to measure the length and width of your kayak. Whether you have a compact modular kayak that fits in car boot or a full-length pedal kayak, you need to ensure that the dolly is big enough to accommodate your vessel. This is especially important for apartment friendly kayaks that need to break down into sections. You can do this by measuring the length and width of your kayak with a measuring tape. Write down the measurements so that you can use them later in the process.

Step 2: Cut the PVC Pipe

The next step is to cut the PVC pipe into the required lengths—18-20" is a good length. You need two lengths of PVC pipes for the frame of the dolly. One length should be equal to the length of your kayak, and the other length should be the width of your kayak. Use a saw to cut the PVC pipe into the required lengths. You can also use a pipe cutter if you have one.

Step 3: Assemble the PVC Frame

Once you have cut the PVC pipe into the required lengths, you need to assemble the frame of the dolly. Use the PVC elbows and tee fittings to connect the two lengths of PVC pipes to create a rectangular frame. The lengthwise PVC pipe should be connected to the tee fittings at both ends, and the widthwise PVC pipe should be connected to the tee fittings in the middle. Use PVC glue or screws to secure the connections.

Step 4: Add the PVC End Caps

The next step is to add the PVC end caps to the frame. These end caps will act as wheels and provide support for the dolly. This is particularly important if you're transporting a heavier fin drive kayak or propeller drive kayak with pedal systems. Attach the end caps to the four corners of the frame using PVC glue or screws. You can also use bolts, nuts, and washers to secure the end caps firmly.

Step 5: Add the Handle

Adding a handle to your DIY kayak dolly makes it much easier to maneuver, especially when you're dealing with a portable fishing kayak loaded with gear. Cut another piece of PVC pipe to create a comfortable handle length (usually 12-18 inches works well). Attach this handle perpendicular to your main frame using a PVC tee fitting. This gives you better control when wheeling your pedal fishing kayak across various terrains, from parking lots to boat ramps.

Step 6: Install the Wheels

Now it's time to install the actual wheels that will make transport effortless. Drill holes through the PVC pipe at the points where you want to mount the wheels. Choose wheels that are appropriate for your kayak's weight—larger wheels work better for heavier modular fishing kayaks, while smaller wheels are fine for lightweight fishing kayaks. Secure the wheels with bolts, washers, and nuts, making sure they spin freely and are properly aligned.

Step 7: Add Padding for Protection

To protect your kayak's hull from scratches and provide a secure grip, add padding to the frame. Pool noodles work perfectly for this purpose—simply cut them to length and slide them over the PVC pipes where your kayak will rest. This padding is especially important for protecting the sleek surfaces of modern pedal drive kayaks and ensures your investment stays in pristine condition.

Benefits of a DIY Kayak Dolly

Building your own kayak dolly offers several advantages for kayak fishing enthusiasts. First, it's much more cost-effective than purchasing a commercial dolly, leaving more budget for other fishing gear. Second, you can customize it to fit your specific needs, whether you have a compact apartment storage kayak or a larger vessel. Most importantly, a good dolly eliminates the need for a roof rack system, making transport easier for those who prefer the convenience of loading their kayak without roof rack complications.

For owners of modular kayaks, this DIY dolly is particularly valuable since you can transport your assembled kayak from your vehicle to the water without having to break it down and reassemble it at the launch site. This saves time and effort, getting you on the water faster for hands-free fishing adventures with your pedal kayak system.

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Fish More. Haul Less. No Roof Rack Required.

Reel Yaks modular pedal fishing kayaks break into 2–3 compact sections that fit in your car boot, store in your apartment, and assemble in 5 minutes — no roof rack, no garage, no heavy lifting. Browse all Reel Yaks modular fishing kayaks →